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Purpose - Internal sanitary circulating washing of technological tanks (capacity no more 2,0 m3), technological equipment and technological pipelines till DN 40
Control mode - Manual
Capacity -

Type, model of the Unit

The following versions of mobile unit are available for CIP Unit LM-P
  • Version 1 (with one tank);
  • Version 2 (with two tanks).

Purpose of function

The CIP Unit LM-P is designed for internal sanitary treatment (with circulation of cleaning solution) of such technological equipment as: tanks (up to 2.0 cubic meters), production machines and pipelines (up to DN 40).

Mode of cleaning process

Circulation, return and re-use of cleaning solutions.

Mode of operation control

  • manual

Example of installation: CIP Unit LM-P, version 1

CIP Unit LM-P, version 1
CIP Unit LM-P, version 1
CIP Unit LM-P, version 1

Example of installation: CIP Unit LM-P, version 2

CIP Unit LM-P, version 2
CIP Unit LM-P, version 2
CIP Unit LM-P, version 2

Available types of cleaning programs

  • cleaning with lye solution;
  • cleaning with acid solution*;
  • chemical sanification/thermal sanification (with hot water at 90°C).

General construction features of the basic unit model CIP Unit LM-P

Factory assembled mobile CIP unit consists of:
  • cylinder-shaped tank (with thermal insulation coat), conic bottom, manhole, level transmitters, electric heating elements – 2pcs*;
  • centrifugal feeding pump;
  • self-priming return pump;
  • manual valves and shutters;
  • temperature transmitter;
  • margin level transmitter – 2 pcs.;
  • control cabinet with monitoring and automatic control devices;
  • pipeline couplings, fittings, valves
  • mobile skid (on wheels).

Key features

Parameter
Units
Values
Feeding pump capacity m³/h
10,0/12,0*
Feeding pump head
mPas
0,3
Feeding pump power output
kW
3,0
Return pump capacity
m³/h
12,0
Return pump power output
kW
3,5
Tank volume capacity
L
150/300*
Temperature of cleaning solution (at the Unit outlet)
°С
up to 80
Concentration of cleaning solution
%
1-2
Electric heating element power
kW
9/18*
Time of cleaning solution heating-up in the tank
min
50-60
Cold potable water (municipal/tower):
• pressure
• flow rate

mPas
m³/h

0,3
10
Hot water:
• pressure
• flow rate

mPas
m³/h

0,3
10
Installed capacity
kW
16,0/25,0*
Dimensions of the Unit
mm
1700х900х1800
* for version with two tanks.

Key technological functions

  • the tank’s (tanks’) internal circuit is used for preparation of cleaning solution;
  • cleaning solutions and sent to the object of cleaning, and after circulation in the loop during the preset period, the cleaning solutions return to the correspondent source tank;
  • electric heating elements inside the tank heat-up the cleaning solution to the pre-set temperature;
  • the necessary concentration of cleaning solution is obtained manually by dilution of concentrated chemicals with calculated volume of water and check-up of the results;
  • chemical sanification is performed in the following way: cold water (municipal/tower) goes into the loop of cleaning object, sanification solution is diluted manually to a certain concentration; return pump and feeding pump ensure the circulation of sanification solution in the loop;
  • cold water (municipal/tower) and hot water during steps of rinsing pass through the loop during a preset period of time and are drained into the sewage.
Note: concentration check-up of cleaning solution is done by lab analysis of the samples.

Key operational functions

Control functions:
  • manual control of the pump (START/STOP buttons on the switch board;
  • automatic stop of the pump by signal of low-level transmitter;
  • automatic stop of the pump in case of overheating by automatic circuit-breaker of thermal motor protector.
Adjustment functions:
  • automatic adjustment of the cleaning solution temperature during circulation, ensured by electric heating elements and thermostatic switch;
  • operator can adjustment the flow rate with manual shutter.
Informative functions:
  • runtime control at each step of the cleaning cycle;
  • temperature control: of cleaning solution and of water;
  • indication on pump functioning;
  • signals of level-transmitters;
  • indication on heating elements functioning;
  • indication on power-supply to the main switch of the electric cabinet.

Required operational conditions

The CIP Unit LM-P should be installed in-doors, in heated production departments, with normal ambient temperature and humidity. Switch cabinet is made of carbon plain steel, ingress protection IP54.

Standard delivery terms

Scope of services:
  • Manufacturing and supply to the customer’s plant.
List of accompanying documents:
  • Technical passport;
  • Operation and maintenance manual;
  • Technical manuals on components and devices;
  • Declaration of correspondence to requirements of the Technical Regulations of the Customs Union (TRCU).
Manufacturing time (readiness for delivery) – up to 40 days.
Guaranteed operating lifetime – 12 months.

To order a CIP-unit

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