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Purpose - Preparation for filling and filling keg-barrels with beer, kvass, wine, drinks (with a flat fitting)
Control mode - Automatic
Capacity - up to 30 KEG/h

Purpose of function

Cleaning and filling kegs (with flat fitting) with beer or kvass (mild rye beer); production capacity – up to 30 kegs/h.

Operation mode

Automatic.

Picture of the Unit

Keg Cleaning and Filling Unit “KEG-Service 4A”
Keg Cleaning and Filling Unit “KEG-Service 4A”
Keg Cleaning and Filling Unit “KEG-Service 4A”

Picture of a Keg-Tilter (optional device)

KEG Tilter
KEG Tilter
KEG Tilter

Operation cycle sequence (position #1)

  • Rinsing with hot water;
  • Blowing-off with compressed air;
  • Heat-up and cleaning with hot lye solution;
  • Blowing-off with compressed air;
  • Rinsing with hot water;
  • Blowing-off with compressed air;
  • Heat-up and cleaning with hot acid solution;
  • Blowing-off with compressed air;
  • Rinsing with hot water;
  • Blowing-off with compressed air;
  • Rinsing with cold water;
  • Blowing-off with compressed air;
  • Sterilization with steam;
  • Blowing-off with CO2 (if required);
  • Notching with CO2 (if required).

Operation cycle sequence (position #2)

  • Blowing-off with CO2;
  • Notching with CO2;
  • Filling with product.
Note: the operation cycle sequence can be modified at Customer’s request.

Video of the Unit in production

Unit configuration

The factory-assembled unit is mounted on a skid and comprises the following parts and blocks:
  • working bench with pneumatic clampers for kegs fixing;
  • tanks heating elements for storage of lye and acid cleaning solutions;
  • circulation pumps;
  • electric switch cabinet, with PLC (by “OVEN-K”); operator’s touch-screen panel and pneumatic devices (by “SMC”);
  • temperature and level transmitters;
  • pipe connections, with valves, couplings and fittings.

Key technical features

Parameter Units
Value
Production capacity (for kegs of 50L format), pcs/h
up to  30
Number of working stations (heads position), pcs
2
Hot water flow consumption (at pressure 3kg/cm2), max m3/h
0.3
Cold water flow consumption (at pressure 3kg/cm2), max m3/h
0.2
Steam water flow consumption (at pressure 3kg/cm2), max kg/h
5
Compressed air consumption for pneumatic system (required compressed air purity as per GOST 17433, at pressure 6 kg/cm2), max m3/h
1.5
Compressed air consumption for kegs blowing-off (required compressed air purity as per GOST 17433, at pressure 2.5 kg/cm2), max m3/h 2.0
CO2 consumption (at pressure 2 kg/cm2), max m3/h
5
Tank* capacity for lye cleaning solution**, max L 140
Tank* capacity for acid cleaning solution**, max L
140
Basic material of construction
stainless steel
AISI-304 (08Х18Н10)
Ingress protection rate of switch cabinet
IP 54
Total installed capacity, kW
12.0
Power supply voltage, V
380
Dimensions of the Unit, mm
1510х1410х2200
Weight of the Unit, max kg
440
* - concentration of lye cleaning solution must not exceed 2.5%;
Concentration of acid cleaning solution must not exceed 1.5%.
** - the tanks are not intended for dilution of concentrated lye or acid solutions.

Standard delivery terms

Scope of services:
  • Manufacturing of the Unit;
  • Start-up and commissioning at the Customer’s site, with training course for the staff – by additional agreement with the Customer.
List of technical accompanying documents:
  • Technical passport and manual;
  • Declaration of correspondence to requirements of the Technical Regulations of the Customs Union (TRCU).
Manufacturing time (readiness for delivery) – up to 60 days.

Guaranteed operating lifetime – 12 months.
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